I upgraded from BB5's to TRP Hy/rd brakes a couple of years ago. They brakes are a vast improvement (although it's not hard to improve on BB5s), however the front brake has recently started to loose power. On tarmac I normally brake with just the front so it has has a lot more use than the rear which is still on the original pads and is still working as well as the day I got them. I do tow kids on a tagalong/trailer which will work the brakes harder but the issue is on an unladen bike too.
If you aren't familiar with the Hy/rd they are a hybrid brake with a cable which actuates a hydraulic cylinder at the caliper. This gives the benefit of self adjusting pads without the expense of a full hydraulic setup.
To get the front to operate with any more than a slight increase in friction I have to tighten the cable well beyond what the manufacturer advises. This creates a closed system so the pads can't adjust because the hydraulic piston isn't fully open when the lever is released.
Can anyone make a suggestion on how I can get the initial power back? (Or a safe alternative which leaves the brake workable).
Here are my thoughts so far
They have been bled earlier this year so that it unlikely to be the problem. This was due to me accidentally popping the pistons out, however they were loosing performance before that.
The cable outers are fairly generic budget options (Jagwire CEX on the rear and unbranded equivalent on the front). When the levers are pulled hard there is visible flex in the cables so would upgrading to low/no compression cable make a difference?
I wondered briefly if my Sram Apex levers were not compatible with the brakes (ie didn't pull enough cable) but as the rear works this can't be the case.
One option I'm pondering is adding an inline cable adjuster to the system which would allow me to keep the hydraulics closed while riding it and then easily open them when off the bike. Would this be safe, leading to a steady decline of braking power akin to a fully cable system. Or could it potentially lead to sudden failure with no warning?
So does anyone have any other ideas about what I should check next?
(Oops that was a bit longer than I intended so thanks for persevering).