So my new Conti's arrived today, with two 'free' innertubes, which is nice, because when I was fitting the second I blew two inner tubes. The first time I'd gotten to about 40/50psi when there was a creaking and then BANG! (its hard to convey in text how loud this was, but if you've played a first person shooter and been subject to a flash-bang then you get the idea) The sidewall seemed to have lifted off one rim and the tyre blown out from there.
As you may know I am no greenhorn and have fast-fitted many a tyre on a late night rainy commute, however I concluded that id been remiss in my mounting and so set to again (after a little break to recover my heart rate) put an old tube in, set everything square, and very slowly tried again, got to 50... 70..80... .. . nothing. bounced it off the ground, all ok.... went to put the locking washer over the valve stem and BANG!!!
So. I have checked the entire rim for defects, its true and smooth and cute, the tape is unblemished and i have removed every last morsel of dust or grit from the innertube area, refitted the tire with least possible use of lever, and am now too scared to go further...
This is my last tube.. the blowouts were beyond repair, is this a defect in manufacture? does anyone have ear plugs?